وظيفة Lean Six Sigma Champion شاغرة لدى Alkhorayef Petroleum Company بالدمام

Purpose

Lead the implementation of Lean Six Sigma methodologies to optimize manufacturing processes, reduce waste, improve product quality, and enhance overall efficiency in a high-mix, low-volume ESP manufacturing environment encompassing both engineer-to-order (ETO) and make-to-order (MTO) configurations.

Key Responsibilities

• Prepare comprehensive improvement plans with detailed process maps, project specifications, and cost-benefit estimates for Lean Six Sigma initiatives across all 18 product lines.
• Contribute to new business initiatives and projects, reviewing and communicating the impact on Lean activities and operational excellence goals.
• Present analysis results and project solutions to technical leads, senior leaders, and clients, demonstrating measurable improvements in manufacturing performance.
• Develop a robust continuous improvement strategy in partnership with the Management Team and key business stakeholders, specifically addressing HMLV (High Mix, Low Volume) manufacturing challenges.
• Implement and support cultural change across the organization, driving business improvement through Lean Six Sigma methodologies.
• Develop, deliver, and support delivery of business improvement change initiatives tailored to manual manufacturing processes and diverse workforce requirements.
• Develop and contribute towards improvement standards in line with Lean Six Sigma best practices, specifically adapted for ESP manufacturing requirements.
• Undertake comprehensive business process analysis and statistical analysis for improvement initiatives, supporting wider organizational change.
• Lead, define, and develop continuous improvement activities designed to improve performance, including planning and executing Kaizen events, value stream mapping sessions, and SMED workshops.
• Perform systematic root cause analysis using Six Sigma tools (fishbone diagrams, 5-Why analysis, statistical analysis) to resolve complex manufacturing problems.
• Conduct detailed value stream mapping exercises across ETO and MTO production systems to identify waste sources and improvement opportunities.
• Implement Lean tools including 5S, Standard Work, Visual Management, Kanban systems, and error-proofing techniques specifically designed for manual manufacturing processes.
• Apply Six Sigma methodologies (DMAIC, DMADV) to reduce process variation, improve first-pass yield targets, and enhance overall product quality.
• Establish and monitor key performance indicators (KPIs) to track effectiveness of improvement initiatives and ensure sustainable results.

Qualifications & Skills:

• Bachelor’s degree in industrial engineering, Manufacturing Engineering, Mechanical Engineering, or related technical field.
• Certified Lean Six Sigma Green Belt certification (minimum requirement).
• Lean Six Sigma Black Belt certification is highly preferred.
• Additional certifications in project management (PMP) or quality management (ASQ) are advantageous.
• Minimum 5-7 years of experience in manufacturing environment with significant continuous improvement focus.
• Previous Oil and Gas equipment manufacturing experience is strongly preferred.
• Proven experience in high-mix, low-volume (HMLV) manufacturing setting is essential.
• Experience with engineer-to-order (ETO) and make-to-order (MTO) production systems is highly desirable.
• Comprehensive knowledge of Lean Six Sigma methodologies and tools including VSM, 5S, Kaizen, Standard Work, SMED, DMAIC, and DMADV.
• Working knowledge of MS Office suite and ERP/MRP systems.
• Proficiency in statistical analysis software (Minitab, JMP, or equivalent).
• Strong analytical and problem-solving skills with experience in process mapping and analysis.
• Excellent reporting and documentation skills.
• Demonstrated experience in leading cross-functional teams and driving organizational change.