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Rockwell Systems Engineer (or Control Systems Engineer specializing in Rockwell Automation technologies) is responsible for designing, programming, integrating, commissioning, and maintaining industrial automation and control systems using the Rockwell Automation/Allen-Bradley platform.

Below is a detailed model job description tailored for this role:

Job Title: Rockwell Control Systems Engineer

Position Summary

The Rockwell Systems Engineer designs, programs, tests, and deploys industrial control systems, automation software, and network architectures. Working closely with hardware, mechanical, and software teams, this role oversees project execution from technical requirement gathering through system FAT/SAT (Factory/Site Acceptance Testing) and final site commissioning.

Key Responsibilities

 * PLC & PAC Programming: Design, code, test, and debug Programmable Logic Controller (PLC) programs using Rockwell platforms, primarily Studio 5000 Logix Designer and RSLogix 500/5000 (ControlLogix, CompactLogix, GuardLogix).

 * HMI & SCADA Development: Develop human-machine interface (HMI) and supervisory control screens using FactoryTalk View (ME/SE), FactoryTalk Optix, or ThinManager solutions.

 * Industrial Networking: Configure and maintain industrial communication networks, including EtherNet/IP, ControlNet, DeviceNet, Modbus, and PROFINET.

 * Drive & Motion Systems: Integrate and calibrate Rockwell PowerFlex VFDs (Variable Frequency Drives) and Kinetix servo drive systems.

 * Hardware & Panel Design: Interpret and review electrical schematics, I/O layouts, panel wiring diagrams, and P&ID drawings.

 * Testing & Commissioning: Conduct Factory Acceptance Testing (FAT) and lead on-site installation, startup, and Site Acceptance Testing (SAT) at customer facilities.

 * Troubleshooting & Support: Diagnose root causes of control hardware, software, network, or field device failures on factory floors.

 * Documentation & Compliance: Produce functional specs, cause-and-effect matrices, operating manuals, and standard operating procedures (SOPs) while maintaining compliance with industry standards (e.g., NFPA 79, UL 508A, IEC 61508).

Required Qualifications & Skills

| Education | Bachelor’s degree in Electrical Engineering, Control Systems, Mechatronics, Automation, or a related technical discipline. |

| Work Experience | 3-5+ years of hands-on experience designing and programming Allen-Bradley / Rockwell Automation platforms. |

| Software Proficiency | Studio 5000 Logix Designer, RSLogix 500/5000, FactoryTalk View (ME/SE), FactoryTalk Linx. |

| Hardware Competency | Allen-Bradley ControlLogix, CompactLogix PLCs, PowerFlex drives, Kinetix motion controllers, PanelView HMIs. |

| Networking Protocols | EtherNet/IP, CIP, Modbus TCP/IP, OPC UA/DA. |

Preferred / Nice-to-Have Skills

 * Experience with Rockwell MES (Manufacturing Execution Systems) like FactoryTalk ProductionCentre or Plex.

 * Knowledge of Functional Safety standards (ISO 13849, IEC 62061) and Safety PLCs (GuardLogix).

 * Familiarity with database integrations (SQL, ODBC) and OPC communication.

 * Exposure to Python, C#, or Linux environments for advanced automation tools.